Durafloor Installation: How to Install Durafloor Flooring

BGC Durafloor is a premium fibre cement flooring product known for its superior strength, moisture resistance, and durability. This guide provides an in-depth, step-by-step installation procedure that complies with BGC's official guidelines. Note: Always follow the manufacturer's guidelines and adhere to local building codes. Consider hiring a certified professional for installation. You can find a copy of the technical specifications brochure on the following link. A video guide to install BGC Durafloor flooring can be found here.

Required Tools and Materials

• BGC Durafloor Sheets
• Corrosion-resistant screws or nails
• Measuring tape
• Chalk line
• Spirit level
• Circular saw with diamond-tipped blade
• Power drill
• Caulking gun
• Construction adhesive
• Weatherproof membrane (if applicable)
• Safety gear: gloves, safety glasses, dust mask

Pre-Installation Steps

Step 1: Subfloor Preparation

• Ensure the subfloor is level, clean, and free of debris.

Step 2: Weatherproofing (Optional)

• Apply a weatherproof membrane if the installation area is exposed to moisture.

Installation Procedure

Step 1: Planning the Layout

• Use a chalk line to mark the planned sheet layout on the subfloor, ensuring it is square and aligned.

Step 2: Cutting the Durafloor Sheets

• Measure and cut the BGC Durafloor sheets with a circular saw that has a diamond-tipped blade.

Step 3: Pre-Drilling Holes

• Pre-drill holes for screws at designated points as per BGC guidelines.

Step 4: Dry-Fit the First Sheet

• Lay the first sheet as per your layout and temporarily secure it with weights or clamps.

Step 5: Apply Construction Adhesive

• Apply construction adhesive to the subfloor where the first Durafloor sheet will lay.

Step 6: Securing the First Sheet

• Position the first sheet and secure it with corrosion-resistant screws, making sure to follow BGC's specified fastener spacing.

Step 7: Staggering Joints

• When laying additional sheets, stagger the joints and maintain a minimal gap between the sheets as specified by BGC.

Step 8: Sealing Edges

• Seal the edges and joints between the sheets with an appropriate sealant.

Step 9: Continue Installing Additional Sheets

• Repeat Steps 4-8 for each additional sheet, ensuring proper alignment and uniform spacing.

Step 10: Final Inspection

• Conduct a thorough inspection to ensure that all sheets are properly secured and aligned.

Tips and Tricks

1. Precision Cutting: Utilize a guide rail with your circular saw for more accurate cuts.
2. Consistent Spacing: Use spacers to maintain consistent gaps between the sheets, as this aids in moisture expansion.
3. Secure Fastening: Ensure screws are flush with the sheet surface but not overdriven, as this could weaken the sheet structure.
4. Level Verification: Use a spirit level frequently to ensure each sheet is perfectly level before securing it.

This comprehensive guide aims to offer a meticulous installation process for BGC Durafloor, allowing for top-notch quality and durability. Durafloor is an ideal choice for those seeking a long-lasting and reliable flooring solution.